Reasons and Solutions for Compressed Air Purification (Air Water Separators)

August 16, 2024

Reasons and Solutions for Compressed Air Purification (Air Water Separators)

Deep purification of compressed air is an indispensable part of industrial production, mainly because compressed air inevitably carries pollutants such as solid particles, moisture, and oil during its generation and transmission. If these pollutants are used directly without treatment, they will have a serious impact on production equipment, product quality, and production safety.

1.Reasons for deep purification of compressed air

I.Reduce equipment loss and prevent equipment failure

Solid particles, moisture, and oil impurities can cause continuous wear and tear on mechanical components, shorten equipment lifespan, and increase maintenance costs. For example, oil stains can clog cylinders and pipelines, causing a decrease in system pressure and malfunction of pneumatic components; Moisture may cause corrosion and oxidation, reducing the efficiency of the equipment.

Purified compressed air can reduce equipment failure rates and improve the stability and reliability of production lines.

II.Avoid product contamination and improve product quality

In industries such as precision manufacturing, food processing, and spray painting, not purified compressed air may directly contaminate products, affecting product quality and safety. For example, in food processing and pharmaceutical manufacturing, impurities in compressed air may cause product contamination or spoilage, damaging corporate image and market reputation. High quality, pollution-free compressed air helps to produce high-quality products and enhance the market competitiveness of enterprises.

III.Ensure a healthy working environment and prevent the occurrence of occupational diseases

The microbial community carried in compressed air, including but not limited to bacteria, viruses, and fungi, once inhaled by the human body without sufficient filtration, can easily induce respiratory infections such as colds, pneumonia, etc., seriously endangering respiratory system diseases. Long term work in such an environment is more likely to cause occupational diseases and have a profound impact on the long-term health of workers.

2.Reference scheme for selection of compressed air purification system (air-water separator)

Hongrijia (YUKA) has been deeply involved in the field of compressed air purification for more than 20 years. With its professional technical strength and rich industry experience, it provides customers with personalized and efficient compressed air solutions.

The compressed air-water separator is a perfect combination of the principles of centrifugal and current collection, as well as the mechanisms of gravity and collision, which can effectively remove liquid water mist from compressed air. It is a necessary air treatment device for high-efficiency compressed Air Filters and refrigeration and adsorption compressed air dryers.

Removing moisture from compressed air is the primary task of compressed air purification treatment. This water not only causes corrosion of pipelines, permanent damage to valves, cylinders, pneumatic tools and instruments, but also greatly reduces the filtration efficiency of post-treatment filtration equipment.

After testing, the Hongrijia (YUKA) high-efficiency cyclone air-water separator has shown excellent performance in removing liquid water from compressed air, capable of removing over 99% of liquid water. This high efficiency ensures that the compressed air entering the subsequent equipment has an extremely low water content, which has a positive impact on equipment such as dryers and post-treatment filters in multiple aspects, and significantly improves the performance of these equipment.

3. Advantages of YUKA high-efficiency cyclone air-water separator

I.High water removal efficiency, capable of removing 99% of liquid water

This air-water separator adopts advanced cyclone separation technology, combined with various mechanisms such as gravity and collision, to efficiently remove liquid water mist from compressed air, with a water removal efficiency of over 99%. This outstanding performance ensures that the compressed air entering the subsequent equipment has an extremely low moisture content, effectively extending the service life of equipment such as dryers and filters.

II.Small size, light weight, pipeline connection, easy mount and installation

YUKA high-efficiency cyclone Air water separator has a compact size and light weight, and adopts a pipeline connection design for easy hanging and installation. This feature not only saves valuable production space, but also simplifies the installation process and reduces installation costs.

III.The shell is made of aluminum alloy material by die-casting, with precise structure to ensure safety

The shell is made of aluminum alloy material by die-casting, with precise structure and strong durability. All shells undergo strict cleaning, decreasing, and special anti-corrosion treatment, which increases corrosion resistance by three times and ensures long-term stable operation of the equipment in harsh environments.

IV.Reduce the cost of operation and maintenance

The efficient Air water separation capability reduces the workload of subsequent drying machines, filters, and other equipment, lowers energy consumption and wear, thereby reducing overall operating costs. At the same time, due to the reduction of downtime caused by equipment failures, the production efficiency and economic benefits of the enterprise have also been significantly improved.

Conclusion: In the process of cooperation, we deeply understand that each customer's specific needs are unique. Therefore, we always prioritize a deep understanding and accurate grasp of the actual needs of our customers. We have taken a series of professional analysis and evaluation measures to tailor the most suitable air purification solution for our customers based on key factors such as production environment, equipment type, compressed air consumption, and dryness requirements.

Next article: We will launch a refrigerated dryer. If you want to learn more about compressed air purification system solutions, remember to follow us!

Author:

Ms. YUKA

E-mail:

yuka@szyuka.cn

Phone/WhatsApp:

8613570865137